Simureal is a standalone virtual dry-run and program optimisation solution.
Virtual dry-runs
- High speed colision detection
- Near-miss analysis
- Intersection computation and display
- HTML report
- Tubes movement simulation
- VDR file generation to skip dry-run on machine
Toolpth analysis
- TCP speed, acceleration, machine axis, TCP roll/yaw angles, …
- Visualization of toolpath in 3D during machine simulation
- Full program or ply-by-ply display
- Color-coded analyses mapped on 3D toolpath
- Ribbon visualization with IPO markers
Material layup simulation
- Layup topology rebuild from G-code (feed/cut) and accurate robot paths
- 3D layup visualization synchronized with machine motions
- Collision detection with previous plies
- As-Designed (e.g. CATIA) vs As-Programmed (CADFiber or CATFiber) vs As-Layed (Simureal) comparisons
- By-To-Fly ratio evaluation
- Layup defect analyses :
- steering radius (wrinkles),
- roller compaction -> bridging, material feed defects
- gaps/laps
- Thickness effect: layup plies stacking build-up
Program performance & limits analysis
- Machine axes travel limits check
- Speed, acceleration, jerk limits check
- Global overview of full program with time range zooming
- Dynamic margins: time % of exceeding limits (speed, acceleration and jerk)
Program Optimization
- Plots: machine DOF axis, speed, acceleration, jerk
- Plots comparisons
- Off-part motions
- TCP speed variation
- Less productive courses e.g. tangency extension toolpath optimization
- Data export (.csv)
